A Manufacturing Equipment Engineer in the Production Engineering team will be a part of operating, sustaining, and optimizing advanced manufacturing equipment and leading-edge technologies. The best candidate for the position has a high aptitude for learning and adapting quickly in a high paced environment. The candidate should come in with a strong background in at least one of the following disciplines (PLC Programming, 6-axis robots, Python scripting, SCADA, mechanical design & analysis, vision systems, or electrical testers). The Equipment Engineer must constantly demonstrate critical thinking and problem-solving skills in automated equipment while developing their skillsets outside of their area of expertise.
Responsibilities
• Support 24/7 operation either remotely or onsite during times of escalation
• Accurately and efficiently troubleshoot issues while implementing counter measures and continuous improvement projects to reduce downtime and loss of efficiency
• An equipment engineer must provide hands-on support and mentorship to maintenance and controls team to troubleshoot and resolve extended downtime situations
• Program, teach, and troubleshoot industrial 6-axis robots (Fanuc) for multiple applications such as material handling and dispense
• Responsible for troubleshooting, commissioning, and optimizing motion controls systems with VFDs and servo motors (PowerFlex, Kinetix, SiMotion, Lenze, LTI, Itoh Denki, etc.)
• Responsible for diagnosing equipment failures, identifying root causes; develop strategies to mitigate or eliminate the frequency, severity, and impact of the failure modes. Candidate must have working knowledge of electrical, mechanical, industrial networks and controls systems
• Take ownership and present on metrics (station level and overall line level) while planning and implementing continuous improvement projects to improve Overall Equipment Effectiveness across different automated stations
• Lead equipment upgrades, retrofits, and repairs with a focus on design intent, manufacturability, serviceability, reliability, and process capability
• Takes initiative to create, propose, implement and improve standard operating procedures for the equipment and stations within the area of ownership
Requirements
• Degree in Mechanical, Electrical, Mechatronics, Robotics engineering, or equivalent relevant experience
• Experienced in programming, troubleshooting, and integrating PLC platforms with ladder logic and structured text (Allen-Bradley, Siemens, Beckhoff)
• Experience commissioning and optimizing equipment. Have a demonstrated track record of Overall Equipment Effectiveness (OEE) improvement
• Robotics maintenance, troubleshooting, optimization & programming, preferred
• 3+ years in an automated, high volume manufacturing facility
• Experienced in safety control devices and safety logic is preferred
• Strong problem-solving skills and an aptitude for learning systems quickly. Able to utilize structured problem-solving techniques such as DMAIC, Ishikawa, Five Why (5W) or Eight Disciplines (8D). Able to resolve high level performance issues into addressable actions, preferred
• Able to read and interpret basic mechanical drawings and electrical schematics, experience developing and improving HMI's, Fanuc Robotics / Ignition Experience, preferred
• Strong ability to work and communicate effectively with team and peers within a manufacturing and engineering organization as well as cross-functional teams. This includes excellent communication skills: written and verbal
• Creative capacity for developing new ways to do things better, cost-effective, faster in alignment with the Tesla approach to revolutionary product development, is a plus
Compensation and Benefits
Benefits
Along with competitive pay, as a full-time Tesla employee, you are eligible for the following benefits at day 1 of hire:
• Aetna PPO and HSA plans > 2 medical plan options with $0 payroll deduction
• Family-building, fertility, adoption and surrogacy benefits
• Dental (including orthodontic coverage) and vision plans, both have options with a $0 paycheck contribution
• Company Paid (Health Savings Account) HSA Contribution when enrolled in the High Deductible Aetna medical plan with HSA
• Healthcare and Dependent Care Flexible Spending Accounts (FSA)
• 401(k) with employer match, Employee Stock Purchase Plans, and other financial benefits
• Company paid Basic Life, AD&D, short-term and long-term disability insurance
• Employee Assistance Program
• Sick and Vacation time (Flex time for salary positions), and Paid Holidays
• Back-up childcare and parenting support resources
• Voluntary benefits to include: critical illness, hospital indemnity, accident insurance, theft & legal services, and pet insurance
• Weight Loss and Tobacco Cessation Programs
• Tesla Babies program
• Commuter benefits
• Employee discounts and perks program